Student Competitions » STEM Design Challenge (Grades 4 to 8)

STEM Design Challenge (Grades 4 to 8)

STEM Design Challenge Logo

 

SAVE THE DATE!

 

2026 STEM Design Challenge

March 27, 2026

Registration is now closed! We would like to wish our teams the best of luck!  
Registration was open from January 12th to the 23rd.

 

Parts of the Competition

 

Join the STEM Design Challenge, an exciting engineering competition for students in grades 4–8! In teams of 2 to 4, you’ll put your creativity and problem-solving skills to the test as you tackle a real-world challenge. Using K’Nex, and/or Engino, you’ll design and build a one-of-a-kind project, craft a Design Notebook, and draw up your team’s blueprint. Bring your best ideas—because the top team at the regional event will earn a spot at the state competition May 8, 2026! It’s hands-on STEM fun with big-time bragging rights on the line!

 

The 2026 STEM Design Challenge is:

Eco-Factory: Build a Sustainable Production Machine:

 

In this challenge, elementary and middle school students will design a section of a factory that produces a product using sustainable practices by preparing a prototype constructed of K'Nex and/or Engino, that showcases how their functioning machine works, and how it supports environmentally responsible production.

 

The machine prototype should clearly demonstrate sustainability principles by minimizing waste, maximizing efficiency, and/or simulating the use of recycled, reusable, or otherwise sustainable parts, materials, or resources.

 

Teams may choose to incorporate recycled or reused materials into other aspects of the model outside of the K'Nex/Engino prototype, such as background settings, factory signage or products, or visual representation of sustainable resources to highlight environmentally responsible thinking and enhance the model’s commitment to sustainability.

 

Competition Rules:

 

  • A team of 2-4 students will work together on the project.
  • Students must create their prototype using no more than 1400 K’Nex and/or Engino pieces. String, tape, and rubber bands are permitted. 3D printed pieces are NOT allowed. 
  • Teams must bring their materials to the competition and will have 2 hours to recreate their project for judging.
  • There can be no pre-constructed components brought to the competition. Prototypes must be built "from scratch."
  • Projects must fit on a 6-foot-long table. Water may not be used as part of the display.
  • Each team will need to create and submit a design notebook and a blueprint for viewing at the
    competition.
  • Each team will need to prepare a presentation (2 minutes or less) on their model and how it
    answers the challenge.
  • Supplementary Materials: (Optional) Recycled or reused materials may be incorporated into other aspects of the model outside of the K'Nex/Engino prototype. See Challenge.

 

Design Notebook

 
  • This should be a journal of the team’s progress from start to finish.
  • The Notebook should include elements of the Engineering Design Process.
  • Resources for Design Notebooks

Blueprint

 

  • A blueprint is a technical drawing or design plan for a project. It is used to represent the final product.
  • Blueprints for the STEM Design Challenge can be a drawing, cad drawing, online sketch, etc. Be creative!
  • Resources for blueprint ideas

 

Prototype

 

  • Teams will answer the challenge by creating a prototype of their idea using K’Nex and/or Engino.
  • Teams may include a backdrop or artwork, but judges will not consider this in their scoring.
  • Projects must fit on a 6-foot-long table. Water may not be used in the display.

Presentation

 

  • Teams are asked to share their ideas in a presentation for the judges.
  • Each presentation will be 2 minutes or less.
  • Every student on the team should be a part of the presentation.
  • Judges may ask questions of the team after the presentation.
 
Who Can Participate?
 
Students in grades 4 - 8.
  • There are two grade categories: Grades 4 - 5 and Grades 6 - 8.
  • 4 students per team
  • Limited to 4 teams (total) per school district / non-pub school.
  • If your district / non-pub school has more than 4 teams that wish to participate, you may still register the names of the additional teams. These teams will be placed on a waitlist. After registration closes, teams on the waitlist will be addressed in the order they were received.
  • For student monitoring purposes, a maximum of 8 students per teacher is acceptable, however, we encourage one teacher per team.
 
Registration
 
Registration is now closed! Best of luck to those competing.  
Registration was open from January 12th to the 23rd. 
Judging Criteria
 
  • Creativity
  • Teamwork
  • Challenge Success
  • Design
  • Presentation
 
State Competition
 
The top team in each division (grades 4-5 and grades 6-8) from the Colonial IU 20 regional competition will be invited to compete in the state competition at the Farm Show Complex in Harrisburg, PA.
 
Important Information - Please Review
  • A 3 ft. x 6 ft. table will be provided for each team to build their project at the competition.
  • Lunch will not be provided. Participants may bring a lunch and / or snack to the event to consume during down time or when the competition is over. There is a large area with tables and chairs.
  • All students must complete our Photo Release Form (see below) BEFORE the event.
  • Parents are not permitted at the event. As much as we would love to welcome parents, our capacity at the STEM competition cannot accommodate that many people.
  • Teams must bring their own batteries.
  • Tentative Schedule
    • 8:00 - 8:30 a.m. - Team Arrival and Registration
    • 8:30 a.m. - Welcome & Competition Overview
    • 8:45 - 10:45 a.m. - Student Competition
    • 10:45 a.m. - 11:30 a.m. - Intermission / Final Judging of Projects
    • 11:30 a.m.. - Awards ceremony
    • 11:45 a.m. - Clean up and dismiss
Rubrics, Forms & Grades 6-8 Cost Worksheet
 
Frequently Asked Questions 
  1. Is there an opportunity to receive a free K'Nex kit?  Not this year. Feel free to reach out to [email protected] to learn how you can borrow supplies for free at https://pastem.tiu11.org/intermediate_units/colonial-intermediate-unit-20
  2. Can we use water? No water or other live objects may be used.
  3. Can we bring technology devices to show blueprint?  Yes, students may bring technology devices to display blueprints. Please make sure all devices are charged.
  4. Are parents allowed to come? Parents are not permitted to attend the STEM Design Challenge. As much as we would love to welcome all parents, our capacity at the event location simply cannot accommodate that many people
  5. Can the projects be judged before the 2 hour limit? Yes, students may have their project judged when they are finished, and do not need to wait until the end of the 2 hour limit.  However, projects will be judged only once.
  6. What if our project gets judged before the end of the 2 hour limit? Projects may be judged early, but please make sure your students have something to occupy their time.  There will be tables and lounge areas available.
  7. Is the price of the structure for middle school category judged?  Yes.  This facet of the competition is designed to showcase the students' math skills. 
  8. What type of signage / backdrops / other artwork is permitted? Teams may use a backdrop, or posterboard, but they are not required nor are they judged differently.  Teams will have a 3 ft. x 6 ft. table for their project and any other sort of signage / backdrop / other artwork.  Projects must be kept on the table.
  9. As for the Design Notebook in the rubric, is this to be a typed document and is there a specific required format for the narrative?  It does not have to be typed and there is no required format, although typed may be easier for judges to read.  
  10. Can we use more than one motor?  More than one motor can be used.  You can use wire to connect several motors but only as long as it does not interfere in the project in any other way. 
  11. Can we use light bulbs, fans, copper tape and switches.  Lightbulbs, fans, copper tape or switches cannot be used unless they come with a K'nex Kit.  
New Questions 2024: 
  1. Are we permitted to use string and rubber bands in our project?  Yes, some K'Nex kits come with string and rubber bands so these items may be used.  Teams do not need to purchase these items from K'Nex.
  2. I'm reaching out to find out if there is a limit as to the number and type of K'Nex kits that are used for the competition. Teams may use up to 1400 pieces. Any pieces, as long as they are K’Nex, may be used.  
 
Other Questions?
 
Please email Samantha Siegfried, [email protected].  We would like to have all questions in writing so that we can appropriately update the "Frequently Asked Questions" for all participants. 
 
 
Logo of Colonial Intermediate Unit 20 featuring a silhouette and dedication message.